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Safety Components & CE

AI Act Compliance for Manufacturing & Industry

Robotics, quality control and safety components — regulated under the AI Act

Practical guidelines for manufacturing companies and industrial organizations to comply with the EU AI Act and Machinery Regulation.

View the compliance checklist

Why Take Action Now?

The AI Act has major impact on the manufacturing sector

August 2025

First obligations for AI as safety component in machines and production systems

Safety Component = High-risk

AI affecting machine safety falls under the strictest AI Act and Machinery Regulation

Fines up to €35 million

Or 7% of global annual turnover — plus CE marking withdrawal for non-compliance

CE Marking Obligation

AI safety components require conformity assessment and European market access

High-risk AI in Manufacturing & Industry

These AI applications fall under strict AI Act requirements

Robotics & Cobots

Industrial robots and collaborative robots with AI control — worker safety is paramount.

Autonomous robotsCobot control systemsRobot path planningCollision avoidance AI

Quality Control AI

Vision AI for product inspection and quality monitoring — impact on product liability and safety.

Visual inspection AIDefect detectionDimensional controlSurface quality analysis

Predictive Maintenance

AI predicting machine maintenance and preventing production downtime — safety-relevant for critical components.

Machine health monitoringRemaining useful lifeVibration analysis AIThermal monitoring

Process Optimization & Safety

AI systems optimizing production processes with direct impact on worker and product safety.

Process parameter optimizationEnergy consumption AISupply chain optimizationEmissions monitoring

Specific Challenges for Manufacturing

The AI Act brings unique compliance questions for the industrial sector

Machinery Regulation Integration

How does AI Act compliance fit into existing CE marking processes? What are the overlaps with the new Machinery Regulation?

Safety Component Definition

When is AI a "safety component"? The classification determines whether you must meet the strictest requirements.

OT/IT Convergence

Operational technology with AI requires a different approach than office IT. How do you document embedded AI in machines?

Legacy Machines with AI Retrofit

Existing machines are increasingly equipped with AI. Who is responsible for compliance with retrofits?

Supply Chain Responsibility

Complex supply chains with multiple AI components. Who is provider, who is deployer?

Workplace Safety & AI

AI monitoring or protecting workers — where is the line between safety and surveillance?

AI Act Compliance Roadmap

Practical steps for manufacturing companies

1

AI Inventory

2-4 weeks

Map all AI systems in machines and production processes. Including embedded AI and retrofits.

2

Risk Classification

1-2 weeks

Determine per system whether it is a safety component and whether it falls under high-risk.

3

Gap Analysis

3-6 weeks

Compare current CE documentation and safety processes with AI Act and Machinery Regulation.

4

Remediation

3-12 months

Implement technical documentation, risk management, testing and conformity assessment.

5

Ongoing Monitoring

Ongoing

Set up processes for post-market surveillance and periodic safety reviews.

What Makes Manufacturing AI Different?

Sector-specific considerations

Machinery Regulation + AI Act

Manufacturing AI falls under two legislative frameworks with their own conformity requirements

Physical Safety

AI decisions have direct physical impact on workers and products

CE Marking Requirement

Without AI Act compliance no CE marking — no access to the European market

Post-market Surveillance

Manufacturers must continue to monitor AI systems for safety after market introduction

Need Help with AI Act Compliance?

We help manufacturing companies with practical implementation

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